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Mass Customization: The Future of Made-to-Fit Manufacturing

Once upon a time there were cobblers, who would craft shoes to individual feet. Then came the industrial revolution, and the cobblers were replaced by dozens of factory workers, each performing a single step to build standard shoes—and feet were expected to adapt. This wasn’t all bad; the new shoes were cheaper, and more people […]

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Manufacturing at Different Magnitudes Part 2: From 100 – 1,000 Units

One of the greatest challenges hardware teams face is in figuring out how to approach low volume production at awkward volumes of 100 – 1,000 units, before scaling to manufacture tens of thousands of units. In part 1 of this series, we covered best practices for manufacturing field testing units or made-to-engineer products at low […]

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How to Prepare Your Request for Quote Package

Seven hundred years ago, Marco Polo returned from the Far East with tales of wonder and exotic goods, like silks, fine porcelains, and spices, which would set the trends for the upper classes of Europe for centuries to come. These days, importing products comes with less fame, but it has also never been easier: Manufacturers […]

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Sphero on the Engineering Behind their New Star Wars Products

Star Wars enthusiasts around the galaxy were captivated by the debut of the new, spherical droid BB-8™ in 2015’s The Force Awakens and subsequently rushed to purchase their own little droids, made by Boulder-based Sphero. Now, fans are eagerly snapping up the new BB-9E droid and the beloved classic, R2-D2. We teamed up with Sphero’s […]

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Manufacturing at Different Magnitudes Part 1: From 10 – 100 Units

What does the word “production” mean to you? An engineer at a large consumer goods company might think of multi-cavity injection molding tools that cast parts day and night, and assembly lines that run multiple shifts. On the other hand, an engineer that works at a medical equipment company might think about getting a few […]

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Mechatronica: 3D Printing Gears and Robots

Designing and building robots and other mechatronic designs has been simplified by the continued evolution of 3D printing technology, but it’s not without its challenges. 3D printed parts aren’t quite the same as their more expensive machined and molded cousins, and we need to take into account the tolerances, surface finishes, and other limitations of […]

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Introducing: The Fictiv Capabilities Guide and Help Center

As an engineer or designer, it can be tough to know which manufacturing process or material will best translate your designs in a physical prototype. To help teams deepen their understanding of the different technologies and materials available to them on the Fictiv platform, we launched our new Capabilities Guide: an online resource to explore […]

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Fictiv Launches 6 New CNC Materials

We’re happy to announce that the Fictiv platform now includes six new CNC machining materials: four metals and two plastics. In addition to Aluminum, 3 Stainless Steel alloys, ABS, Nylon, Delrin, and Polycarbonate, you can now order 3-day CNC machined parts in: Read on for an overview of each material. For further information on these new […]

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Human Centered Design: Better Products through Empathy and Iteration

My favorite type of product is one that I hardly notice—something that’s in my life every day, improving it significantly, yet blends seamlessly into my routine. For example, a wristwatch fits gently but snugly around your wrist, keeps time with a tiny precision mechanism, is easy to glance at when you need it, and fades […]

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How to Prototype Rubber Designs

When I began studying engineering, prototyping involved expensive machining and milling individual pieces after careful CNC programming (of course, back then, the GameCube was hot stuff, and GoldenEye on N64 still a fun way to pass a weekend). The first 3D printer I saw used inkjet printing technology, squirting glue over consecutive layers of sand—but […]