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CNC turning is a widespread technology for manufacturing cylindrical parts from various materials. Unlike CNC milling, CNC turning rotates the workpiece and introduces a stationary tool into the workpiece. Advanced CNC turning centers take this further by adding milling functionality to the machine to produce highly complex parts like those in the image below: This […]

Injection molding flash, or flashing, is excess plastic that forms on the surface of injection molded parts. Although some amount of flash is considered to be a normal part of the plastic injection molding process, excessive flash can mar the surface finish of parts or interfere with part seating, mating, or assembly.  In this article, […]

Historically, gear fabrication methods have been classified into three main categories: generation, forming, and form cutting. As new gear manufacturing technologies are developed, new methods will be added to the list, but for now, those three are still the most common ways to machine a gear: Gear Generation Sunderland Method Rack-type cutters are one of […]

So, you’ve finished the initial design for a new product or part… congratulations! Your R&D stage is complete, which means you’ve started iterating on the design and have a clear vision of:  The next, critical step in the development process is to research the best materials for prototyping and ultimately for mass production — a […]

Note: This article is based on a previously published version by Sylvia Wu and has been updated to reflect Fictiv’s current capabilities, as well as 2022 innovations. When designing a product for the consumer market, industrial usage, or aerospace industry, how the product looks, feels, and functions is critical. Color, material and finish (CMF) are […]

The Second Law of Thermodynamics declares that everything tends to move into a state of disorder. We all know what happens when metal is exposed to the elements: deterioration. When designing and creating your products, the last thing you want to discover is a layer of deteriorated metal in the form of oxidation, corrosion, or […]

Casting, a process whereby molten metal is poured into a mold, has been around for over 6,000 years and is still widely used today. Advances in casting technology enable the casting of high quality parts with tight tolerances, not unlike CNC machining, a newer manufacturing method that’s also widely used.  But have you ever considered […]

The year is 2050, and robots… are… everywhere. They’re delivering packages, driving cars, piloting airplanes, and tending to the sick and elderly.  Okay, maybe that’s a stretch, but it’s no joke that robots are more common with each passing year. In my house, I have a robotic vacuum, a robotic speaker, robotic toys, and some […]

Aluminum Anodizing Overview The anodizing process (sometimes known as anodization) converts the surface of aluminum into a thicker, more uniform oxide layer through an electrolytic process. Electrochemically anodizing aluminum produces an aluminum oxide surface that has: Corrosion resistance A pleasing appearance Wear resistance Improved paint or adhesive bonding Improved lubricity Improved plating adhesion This article […]

When you hear precision CNC machining, what comes to mind? Isn’t all CNC machining “precision?” In a sense, yes. CNC machining allows you quickly manufacture precise parts in large volumes. However, it goes much further than that. In this article, we’ll discuss: What is precision CNC machining?  How do you verify that your parts are […]