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Article
Product Concept Development This article will take you through the process of physical product development, starting with the essential step of developing the product concept. Problem Statement What product would mechanical engineers want to have by their side at all times? That’s what I asked myself as I embarked on this design project. As with […]
Article
While many engineers and product designers are well-versed in traditional injection molding and silicone compression molding, liquid silicone rubber (LSR) injection molding is a specialized technique that’s often overlooked, despite offering significant advantages. LSR molding enables the production of complex, flexible parts with consistent wall thickness, excellent biocompatibility, and the ability to overmold onto other […]
Article
Bringing a hardware product to life is no small feat, and choosing the right manufacturing model to get you there is one of the most critical decisions. Whether you’re a startup launching your first prototype or an enterprise scaling production globally, how you approach product design and manufacturing directly impacts your speed to market, production […]
Article
The Production Part Approval Process (PPAP) is a critical quality control procedure used in the manufacturing sector, especially by automotive and aerospace companies, to ensure that a supplier’s parts meet specified requirements before mass production begins. By providing a structured approach to evaluating new or revised parts, it aims to reduce the risk of defects, […]
Article
If you need to design plastic parts and quickly get them to market, then (surprise!) rapid injection molding might be your answer. Rapid injection molding is an excellent option for production-grade parts without waiting months for traditional hardened-steel tooling, especially if you require multiple mold iterations before you settle on a final design. Rapid injection […]
Article
In engineering, the term “fit” describes the relationship between two mating parts, such as a shaft and a hole. The way these parts interact—whether they fit snugly together, move freely, or press into one another—is crucial to the performance and functionality of the mechanical system. The correct fit ensures that parts function optimally, whether they […]
Article
Everyone wants manufacturing to be efficient and cost-effective—but those are outcomes, not strategies. A manufacturing strategy is a structured plan that connects production methods to broader business objectives. Strategy is abstract by nature. Even the most action-oriented strategy is still a conceptual framework for how an organization intends to compete, grow, and evolve, shaped by […]
Article
What Do Tariffs Mean for Global Manufacturing and Supply Chain? Tariffs are making headlines in the manufacturing world, and for good reason. In today’s global supply chains, a single tariff decision can impact a production line, affecting costs, lead times, and sourcing strategies. Few factors influence global supply chains as much as tariffs and import […]
Article
Sheet metal prototyping is a proven method for evaluating a part’s form, fit, and function before full-scale production. Modern advancements in fabrication tools and digital workflows have made the process faster, more precise, and closely aligned with production intent—allowing teams to iterate quickly and reduce time to market without compromising quality. Prototype fabrication uses standard […]
Article
Metal parts manufacturing is the process of shaping, cutting, and assembling metal materials into components used in countless industries. Its importance lies in its ability to produce durable, precise, and high-performance parts that meet the demanding requirements of modern technology and infrastructure. This article reviews key metal parts manufacturing processes for everything from large-scale components […]
