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Keep the Assembly Line Happy: 10 Design for Assembly Rules to Live By

“Perfection is achieved not when there is nothing more to add, but when there is nothing left to take away.” – Antoine de Saint-Exupery Your day isn’t going well when your boss quotes a French novelist at you. In this case, my design was rejected because my boss thought that it wasn’t “elegant”… What? Days […]

eBook

Sheet Metal Design Stack

A Complete Guide to Sheet Metal Fabrication: Design, Manufacturing & Welding Taking your sheet metal projects from concept to production with Fictiv’s all-in-one resource bundle. Whether you’re optimizing manufacturability, perfecting design details, or improving weld integrity, this content stack brings together three expert-authored guides – each focused on a different critical phase of the process. […]

Article

Living Hinge Design: How to Design a Living Hinge

A living hinge is a thin, flexible strip made from the same material as the connected parts, designed to let them bend or rotate without additional hardware. They are low-cost, easy to manufacture, and have little wear or friction involved in operation. But while the idea is simple, the execution can be more complicated. Living […]

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First Article Inspection (FAI): The Guide for Engineers and Manufacturers

In manufacturing, quality control is engineered and measured. Before production launch, you need proof that your design can be built repeatedly as intended. That data comes from a verification process called First Article Inspection (FAI). During product development, engineers put considerable effort into ensuring the design is near perfect—from dialing in dimensions and tolerances to […]

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Fictiv 2025 Year in Review: Building the Future of Manufacturing

Global leader in manufacturing and supply chain transformation achieves record growth, significant platform advancements, and expanded global production capabilities to power the next generation of manufacturing innovation San Francisco, Calif. – December 2, 2025 – Fictiv, a global leader in supply chain and manufacturing, today announced a significant expansion of its platform and portfolio of […]

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Gas-Assisted Injection Molding: A Complete Guide 

Gas-assisted injection molding (GAIM) overcomes the challenges of thick-wall molding by using pressurized nitrogen gas to form hollow channels within the part and displace molten resin in its thick areas. This method can add integrity to the exterior surfaces while reducing material usage and cooling cycles. Engineers designing thick-walled or structurally reinforced plastic parts are […]