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Case Study

Berkley Case Study

Engineering Under Pressure: How Formula Electric at Berkeley Accelerated Testing, Cut Costs, and Cleared Inspection With Fictiv

A student-led team partnered with Fictiv to manufacture high-precision, safety-critical components in the push to take a fully electric race car from CAD to competition.

Challenge: Tight tolerances, limited budget, race-day deadlines
Results: Faster iteration and brake test pass
$ Saved: 50% cost reduction on four components
Time Saved: One month faster to first drive

Article

Manufacturing for Robotics: Processes, Strategy, and Component Selection

While robotics can automate many tasks, including manufacturing processes, the robots themselves must be intentionally designed and manufactured as complex systems. Manufacturing for robotics here refers to the design and production of robotic systems themselves, rather than the products those robots later assemble. It involves selecting and integrating the right mix of off-the-shelf parts and […]

eBook

Product Assembly Guide

Build products that assemble faster, cost less, and scale with confidence What The Assembly Guide Covers Download the guide now to start improving your assembly design.

Article

Product Assembly Guide: DFA and Joining Methods

When designing a product, much of the early focus naturally goes into the individual parts—what materials to use, how they’ll be manufactured, and whether each component can be made reliably. That work is critical, but it’s only part of the picture. What’s often overlooked is how those parts come together into a complete, buildable unit. […]

Article

Energy Storage Systems (ESS): Types, Design Considerations, and Manufacturing Challenges

In today’s technology-driven world, global energy demand is higher than ever—and it continues to grow. From data centers and electric vehicles to electrified manufacturing and smart infrastructure, modern economies rely on a constant, reliable power supply. Energy Storage Systems (ESS) have emerged as critical enabling technologies that make this possible, supporting renewable energy integration, improving […]

Article

Jetting Defects in Injection Molding: Causes, Identification, and Prevention

How important is it to reduce jetting? (No—we’re not talking about private planes and celebrities.) Anyone who works with injection molding knows how crucial it is to maintain dimensional tolerances. But even after all that hard work, parts can still be rejected if they look bad. Jetting defects can occur even with the most advanced […]