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Production quality parts without the tooling investment.
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Download reportAirvine Scientific Success Story
The manufacturing behind Airvine's wireless Ethernet backbones.
Read case studyArticle
Engineering teams sourcing custom-manufactured components don’t always begin with dedicated production lines or long-term supply agreements. They are moving from NPI through validation, bridge production, and production ramp, where engineering changes remain frequent, and supplier responsiveness is often more valuable than installed capacity. A manufacturing partner, unlike a transactional contract manufacturer, contributes engineering, quality, and […]
Article
Dimensional drift and defects are the failure modes manufacturing engineers work hardest to minimize in injection molding. Initial sample parts measure accurately, the pilot run looks clean, and tooling is signed off for production. Months later, parts drift out of tolerance, or flash, sink marks, and short shots start appearing. Worse still is discovering that […]
Article
Here’s a common mistake: an engineer designs a structural bracket using FDM 3D printing, runs FEA with the tensile strength from the material datasheet, and predicts a comfortable factor of safety. The printed part fails at a fraction of the predicted load. The material and analysis were correct, but the FEA assumed isotropic material properties […]
Article
A surgical robotic system can consist of thousands of individual parts. The instruments that enter the patient’s body need to withstand dozens to hundreds of sterilization cycles, operate through submillimeter ranges of motion, and apply tissue-contact forces that can be fractions of a newton. The housing components that contain the drive mechanisms are manufactured to […]
Article
Laser cutting is a very familiar process for most engineers designing sheet metal parts. Despite being an older technology, CNC turret punching is often overlooked at the design stage, even though it remains widely used in production. Process selection is critical because it can drive feature size, edge appearance, tooling cost, and the types of […]
Article
Aerospace manufacturing operates under a different standard than commercial manufacturing: the finished part, the process that made it, and the paperwork proving both are correct all need to hold up together. Standard industrial production optimizes for cost per unit and throughput. Aerospace production is built around a zero-defect standard for delivered hardware, meaning nothing nonconforming […]
