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Production quality parts without the tooling investment.
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Article
When we talk about Six Sigma today, particularly in the context of manufacturing, we’re referring to a systematic way of making processes more reliable, efficient, and nearly error-free. Initially developed as a quality control system for large-scale manufacturing operations, Six Sigma’s primary goal was to improve processes while reducing the number of defects. Over time, […]
Article
Sheet metal fasteners, such as self-clinching nuts, studs, and standoffs, provide strong, reusable threads in thin sheet assemblies where traditional methods like welding or tapping are not feasible. These fasteners are pressed into pre-punched holes, displacing the surrounding material to form a permanent, load-bearing anchor. They are widely used in electronics enclosures, aerospace panels, and […]
Article
Whether you’re in early development of a medical device, a consumer electronics accessory, or a simple cable clip for your desk, the goal is usually the same: to test the concept as quickly as possible. When it comes to getting your product from a digital idea on screen to something physical in hand, prototyping is […]
Article
Injection molding is one of the most versatile and powerful methods for producing plastic components at scale. Its ability to deliver complex, durable, and cost-effective parts has made it indispensable across industries. But the secret to consistent molding success isn’t just in the part and mold design—it’s in the process. The line between a flawless […]
Article
In product development, the rapid prototyping stage is one of the most important, iterative, sometimes hectic, and hopefully fun. There’s nothing like cranking out prototype iterations overnight, to come back to the parts the next day and start the process again. During this phase, engineers and designers can test and validate their ideas, refining them […]
Article
AI tools are evolving quickly, and they’ve already proven incredibly useful across nearly every industry. But in mechanical engineering, precision and accuracy matter, and there are still some technical details that AI has trouble getting right. As many of us are trying to keep up with the latest tools and learn the best ways to […]
Article
Hinges are everywhere—from your front door to the laptop on your desk. Many products need to be able to rotate reliably with positional accuracy. But designing hinges can be complex, and there are several ways to go about it. A simple press-in pin can work great for a prototype, but may not hold up in […]
Article
We want the products we design to last — to perform reliably, win market adoption, and deliver long-term value. But it’s not ideal if they last forever in a landfill, or negatively impact the planet we depend on. That balance is at the heart of sustainable product design. As environmental awareness grows and regulations become […]
Article
In today’s competitive global market, cost-conscious design is a strategic necessity. While innovation, quality, and speed to market remain vital, delivering cost-efficient solutions without compromising performance is essential for product success and customer adoption. Design for Cost (DFC) is a foundational element of the Design for Excellence (DfX) framework, with Design to Cost (DTC) and […]
Article
Product reliability is a critical measure of success in industries where failure is not an option. A single malfunction can lead to costly recalls or damaged reputations. In critical applications, a single failure could even be life-threatening. Design for Reliability (DFR) is a proactive engineering philosophy that ensures products meet customer performance specifications under real-world […]
