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Article
In manufacturing, artificial intelligence is a catalyst tool that enables workers to accomplish higher-value tasks with greater accuracy, fewer errors, and fewer accidents. Instead of a dystopian nightmare, AI and digital manufacturing can be a huge advantage to a factory’s workforce. Even though artificial intelligence sometimes gets a bad rap for being overhyped, it is […]
Article
Ejection of molded parts is a fundamental step in the injection molding process. Proper ejection system design is essential for preventing injection molding defects such as drag lines, rib cracking, whitening, and deformation. Injection pushes molten plastic into the mold. Ejection pushes the part out of the tool after solidification and mold opening. Learn more […]
Article
Composite layup is not a single manufacturing method—it’s a family of precise practices that transform fibers and resin into high-performance engineered materials. When fiber orientation, consolidation, and cure are executed according to Design for Manufacturability (DFM) principles, the result is a part with an exceptional strength-to-weight ratio. This manufacturing approach underpins lightweight structural performance in […]
Article
Stamping is a family of metal manufacturing processes primarily used to produce high volumes of sheet metal parts quickly and cost-effectively. It relies on custom tooling—called dies— mounted in a stamping press to cut, bend, and form flat metal into finished components. Once the tooling is built, a stamping press can produce dozens to hundreds […]
Article
In the product development process, testing and iteration are essential to ensure a design performs reliably and as intended. Rather than validating a design through isolated trials or ad hoc adjustments, engineers benefit from a structured approach that systematically evaluates how key variables influence performance. Design of Experiments (DOE) provides a disciplined framework for intentionally […]
Article
A crucial part of sheet metal fabrication is planning how the assembly will be welded into a complete unit, known as a weldment. An optimized design makes the weldment process more efficient and cost-effective, while also improving structural strength, reducing the risk of rework, and preventing issues like weak welds or cracking. This guide will […]
Article
Mechanical fasteners have been around for millennia, with basic forms dating back to 3500 BCE in Mesopotamia. To this day, fasteners remain one of the most foundational joining methods in engineering, even as other assembly and joining methods, such as adhesives and welding, continue to advance. From aerospace assemblies to consumer electronics, mechanical fasteners offer […]
Article
Climate tech is evolving into a new era defined not only by scientific breakthroughs but also by the rapid evolution of hardware manufacturing needed to bring those breakthroughs to market. From fusion reactors to hydrogen systems, and advanced batteries to high-performance materials, companies driving the energy transition rely on fast, precise, and resilient manufacturing to […]
Article
“Perfection is achieved not when there is nothing more to add, but when there is nothing left to take away.” – Antoine de Saint-Exupery Your day isn’t going well when your boss quotes a French novelist at you. In this case, my design was rejected because my boss thought that it wasn’t “elegant”… What? Days […]
Article
A living hinge is a thin, flexible strip made from the same material as the connected parts, designed to let them bend or rotate without additional hardware. They are low-cost, easy to manufacture, and have little wear or friction involved in operation. But while the idea is simple, the execution can be more complicated. Living […]
