Get a quick validation of your cantilever or annular snap fit design
Cantilever snap dimensional inputs
Annular snap dimensional inputs
Snap-Fit Failure Calculator
Strain-based pass/fail check for cantilever and annular snap fits. Use consistent units (mm or in) for all dimensions.
Material (auto-fill)
Select a plastic to auto-fill E, yield strength, and an approximate fracture strain. The calculator estimates yield strain as σy/E and sets allowable strain = yield strain x design factor. You can override any field.
Presets are "typical" ballparks. Verify your exact grade.
Young's modulus.
Tensile yield (typical).
Higher = more conservative (repeated snaps, creep).
Auto = εy ÷ FoS
Used to flag "fracture likely." If blank, fracture check is skipped.
Estimated yield strain:
εy≈ σy/E (linear-elastic estimate).
Cantilever snap fit
Strain check uses a classical cantilever approximation:ε = 1.5 . y . t / L 2. Reports outcome: elastic vs permanent set vs fracture - likely.
Root to hook (mm or in).
In bending direction.
Out-of-plane width.
Tip travel during snap.
Enter known inputs and click calculate
Annular snap fit
Hoop strain from diametric interference: εθ ≈ ΔDeff/D. Adds optional thin-wall estimates for pressure + insertion force.
Inside diameter of the flexible ring feature.
Outside diameter of the bead/boss it snaps over.
Used only for pressure/force estimate.
Axial length over which the snap head contacts the mating feature.
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