Snap-Fit Calculator

Get a quick validation of your cantilever or annular snap fit design

Cantilever snap inputs

Cantilever snap dimensional inputs

Annular snap inputs

Annular snap dimensional inputs

Snap-Fit Failure Calculator

Strain-based pass/fail check for cantilever and annular snap fits. Use consistent units (mm or in) for all dimensions.

Material (auto-fill)

Select a plastic to auto-fill E, yield strength, and an approximate fracture strain. The calculator estimates yield strain as σy/E and sets allowable strain = yield strain x design factor. You can override any field.

Presets are "typical" ballparks. Verify your exact grade.
Young's modulus.
Tensile yield (typical).
Higher = more conservative (repeated snaps, creep).
Auto = εy ÷ FoS
Used to flag "fracture likely." If blank, fracture check is skipped.

Estimated yield strain:

εy≈ σy/E (linear-elastic estimate).

Cantilever snap fit

Strain check uses a classical cantilever approximation:ε = 1.5 . y . t / L 2.
Reports outcome: elastic vs permanent set vs fracture - likely.

Root to hook (mm or in).
In bending direction.
Out-of-plane width.
Tip travel during snap.
Enter known inputs and click calculate