INDUSTRIAL MRO SERVICES

MRO services to keep production running when critical parts fail

Reactive MRO means firefighting, manual sourcing, and costs you never see coming. Most programs treat the symptoms. We eliminate the cause—with end-to-end coverage across standard components, custom replacement parts, obsolescence management, and inventory strategy.

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Built for industries where uptime is critical

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Factory
Automation

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Packaging
Machinery

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Robotics &
Motion Systems

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Warehouse
Automation

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Industrial
Equipment

CUSTOM SOLUTIONS

Solve MRO problems at every stage

Every solution is built custom—covering mechanical BOM sourcing, reverse engineering, replenishment, supply chain orchestration, and inventory management. We work from any manufacturing system, including:

01 · GREENFIELD

New Manufacturing Systems

We source and consolidate everything you need to launch new assembly lines, robotic cells, and factory automation systems, including precision replacement parts and preventative maintenance planning from day one.

02 · SCALE

Scaling Manufacturing Systems

As production ramps up, we help standardize MRO supply chain operations, support contract manufacturers, and streamline factory automation component sourcing globally.

03 · LEGACY

Legacy Equipment & Obsolescence

For old equipment no longer supported by OEMs, we source obsolete industrial parts, reverse engineer components without 2D drawings, and extend equipment lifespan with custom spare parts.

Source standard parts and precision replacement parts together

WHO WE SERVE

Built for every team that keeps production moving

MECHANICAL / DESIGN ENGINEERING

KPI: Time-to-Prototype

Iterate in days, not weeks

Get custom and configurable parts on demand. No RFQ friction or waiting on procurement to open a new vendor.

10 → 3 days

Faster from design to hand

MFG / OPERATIONS ENGINEER

KPI: Time-to-Prototype

Keep the line running

Right part at the cell before a stockout becomes a stoppage. Point-of-use availability with automated replenishment.

5 - 15%

OOE Improvement

MAINTENANCE / MRO ENGINEER

KPI: Time-to-Prototype

Fix equipment faster

Every spare available 24/7 with full traceability and audit trail. Less time searching, more time wrenching.

30 - 60%

Less time searching

SUPPLY CHAIN / PROCUREMENT

KPI: Time-to-Prototype

Replace 8-15 suppliers with one program

Real-time spend visibility, automated replenishment, and consumption-based billing.

50% reduction

Procurement Cost

One Connected System

One source of truth for parts, people, and performance across your entire factory.

Engineer MRO Operation Procurement

One Program.
One Source.
Zero Friction.

Parts at the point of use - always.

WHAT WE DELIVER

Industrial MRO services, start to finish

Catalog fasteners to reverse-engineered custom replacement parts, and everything in between. If it keeps your line running, we can source it, configure it, or manufacture it.

off the shelf parts

STANDARD

Off the Shelf

  • MISUMI catalog parts
  • Stock fasteners & hardware
  • Electro-mechanical (motors)
  • Electrical controls (PCBA)
made to order parts

CONFIGURABLE

Made to Order

  • MISUMI configurable components
  • Lengths, materials, tolerances
  • Design-to-order catalog items
custom mechanical parts

MANUFACTURED

Custom Mechanical

  • Fictiv CNC machined parts
  • Injection molded components
  • 3D printed / additive
  • Sheet metal parts & assemblies
services

CONSULTATIVE

Engineering Services

  • Reverse engineering (3D scan to CAD)
  • PM process plan development
  • BOM consolidation or redesign for manufacturability
  • Tooling for high-volume parts
  • Reactive → preventative MRO strategy
inventory logistics

MANAGED

Inventory & Logistics

  • On-premise inventory management
  • JIT inventory strategy at MISUMI warehouses
  • 3rd Party Logistic

HOW IT WORKS

How emergency MRO support works

Automated procurement of standard parts, on-demand manufacturing of custom and precision replacement parts, deep analytics, and everything else you need to keep running like clockwork.

01

Identify

  • Equipment risk assessment
  • Obsolescence detection
  • Inventory optimization
  • Legacy part records
02

Procurement

  • Global sourcing
  • On-demand manufacturing
  • Automated ordering
  • Lifecycle purchasing
03

Receiving

  • Incoming inspection
  • PO verification
  • Quality documentation
  • Reverse engineering
04

Storage

  • Optimized inventory strategy
  • Proper warehousing
  • JIT delivery
  • Digital archives
05

Distribution

  • Work orders
  • Pick, pack & fulfillment
  • Emergency production
  • Field service support
06

Analytics

  • Usage monitoring
  • Cost analysis
  • Obsolescence forecasting

OBSOLESCENCE MANAGEMENT

Don’t wait for obsolete industrial parts to stop your line

Your equipment is built to last 20-30 years. Critical parts have a support window of 3-7 years. The gap between those numbers is where downtime happens, and where reactive maintenance gets expensive.

EQUIPMENT LIFECYCLE TIMELINE

Risk grows as the support gap widens

YEARS 1-5

Low risk

Line running at full throughput

OEM support and standard parts readily available.

YEARS 6-10

Watch

Risk begins: early obsolescence

Parts become harder to source as OEMs redesign products.

YEARS 11-20

Action needed

Uptime seriously at risk

Reverse engineering and on-demand manufacturing become critical.

YEARS 21-30

Critical

Obsolescence → reactive maintenance

Unsupported parts require manual sourcing and custom fabrication.

20-30

YEARS

systems last

3-7

YEARS

critical parts last

Without a plan, that gap costs you:

  • Unplanned downtime from failed or unavailable parts
  • Scrambled sourcing and missing documentation
  • Costly emergency expedites and workarounds

PILOT ROADMAP

Get your custom MRO solution built and running in 90 days

A structured pilot designed to prove value, and lock in a preventive maintenance and sourcing strategy, before you commit to full deployment.

STEP 01

Audit & Discovery

Walk the floor, inventory critical equipment, map current MRO spend, identify highest-risk obsolescence exposure.

DAYS 0–15

STEP 02

Design the Program

Build the BOM, scope vendor consolidation, design the inventory model, and identify candidates for custom replacement parts.

DAYS 15-45

STEP 03

Pilot Implementation

Stand up vending or managed inventory at the pilot cell, integrate procurement systems, train the maintenance team.

DAYS 45-75

STEP 04

Measure & Scale

Quantify savings, OEE lift, and downtime reduction. Define expansion roadmap for the rest of the facility or network.

DAYS 75-90

GET STARTED

Ready to stop fighting downtime fires?

Talk to an expert about consolidating your MRO services into a single 90-day pilot for your facility.

Talk to an MRO expert