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3D Printed Molds: A Cost-Effective Alternative for Low-Volume Production and Prototyping

Are you ready to scale your design from prototyping to production quantities? If so, various bridge production methods can help you ramp up to higher volumes. You’ve likely heard of 3D printing for prototyping and injection molding for production, but you may not know about using the two together. 3D printing can provide on-demand tooling, […]

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CNC Machining Coolants and Cutting Fluids: Types, Benefits, and Best Practices

If you’ve ever seen a CNC machine operate, you know it’s loud, hot, and fast. Managing heat and friction in CNC machining is critical to maintaining precision and tool longevity. Excessive heat, primarily generated by friction between the cutting tool and the workpiece, can lead to premature tool wear, poor surface finishes, and even material […]

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5 Signs It’s Time To Upgrade Your Manufacturing Strategy – And How Digital Manufacturing Can Help

How do you know if your manufacturing strategy is holding you back? Unexpected delays, rising costs, difficulty scaling up production, supply chain disruptions, and lack of innovation are red flags that your manufacturing strategy needs an overhaul. With the challenges and competition in product development and manufacturing today, staying ahead of the game is more […]

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The Impact of AI in Mechanical Engineering

Artificial Intelligence (AI) is transforming various industries, and mechanical engineering is no exception. When I started working as a mechanical engineer 13 years ago, I didn’t think much about AI someday replacing my job. Now, with the recent hype around AI, many of us in product development, engineering, and manufacturing have considered how AI affects […]

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Single-Minute Exchange of Die (SMED): Optimizing Injection Molding Efficiency

SMED (Single-Minute Exchange of Die) is a trending methodology used in injection molding to reduce the time required for tooling changeovers in production facilities. Manufacturers can significantly boost productivity by focusing on lengthy die changeover times as a primary source of inefficiency while aligning with lean manufacturing principles in injection molding. This article explains the […]

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Multi-Cavity Injection Molding for Higher-Volume Production Efficiency

Injection molding is a fundamental manufacturing process that allows for precise and efficient production of plastic parts. In high-volume manufacturing, multi-cavity molds play a crucial role in meeting the demands of mass production while maintaining both product quality and cost-effectiveness. By enabling the production of multiple parts in a single molding cycle, multi-cavity molds have […]

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Die Casting: Overview, Materials, Process, & Applications

What Is Die Casting? Die casting is a process where molten metal is cast into a mold, forming the desired part shape. Typically, a non-ferrous alloy like aluminum or zinc is used. This manufacturing process enables the creation of intricate geometries with a focus on efficiently producing large quantities of parts with high precision. Some […]

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The Future of Injection Molding: 7 Trends to Watch in 2025 and Beyond

Advancements in technology and shifting customer demands are shaping the future of injection molding. As the political landscape changes and the industry continues undergoing digital transformation, key trends such as mold transfer, automation, and on-demand production are becoming increasingly important. This article explores injection molding trends to watch in 2025 and how they will influence […]

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What is Nearshoring and Why are Companies Moving Their Manufacturing Closer to Home?

Your manufacturing partner and their location are critical factors to consider when it comes to part production. Many companies that outsource manufacturing or own factories overseas are nearshoring due to several advantages such as reduced lead times, improved communication and cost savings. Nearshore manufacturing is a trending topic in the U.S. due to these benefits […]

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Tips to Reduce Injection Molding Costs

What’s the best way to achieve low-cost injection molding? The first step is to identify and understand the sources of your expenses. Next, it’s critical to make cost-saving decisions as early as possible in the design process to avoid getting locked into a course of action that’s difficult and expensive to change later on. Discussed […]