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Article
High-quality hole machining is critical for manufacturing parts with tight tolerances. Holes need to align with precision and accuracy, especially for functional assemblies and engineering fits. Drilling, boring, and reaming are distinct machining processes used to create or refine holes, each offering different levels of precision and surface finish. However, these terms are often mistakenly […]
Article
Filler materials or compounds can be added to thermoplastics to improve their mechanical properties, lower material costs, or achieve a combination of both. The properties of filled thermoplastics can vary depending on the type of base plastic, the type of filler used, and the filler concentration. These improved characteristics make filled thermoplastics valuable across various […]
Article
Design for Manufacturing (DFM) is a critical component of product development that can make or break your product design. It can be integrated early and often in the process as design revisions are made, ensuring the designer and manufacturer are aligned. However, it can often be more complex and time-consuming than expected. At this stage […]
Article
There have been countless times when I’ve been putting something together and wondered, “Why was this designed this way?” If you’ve ever assembled your own prototypes or even furniture, you probably know what I mean. The best way to design for assembly is often to put prototypes together yourself throughout the process, but it helps […]
Article
Robotic humanoids are becoming increasingly common as critical hardware and software breakthroughs overcome long-standing barriers to creating viable and high-functioning systems. These robots are being increasingly adopted across manufacturing and related sectors to perform tasks traditionally handled by humans. These humanoid robots are designed to replicate, substitute for, and enhance human capabilities. They are bringing […]
Article
Investment casting, also known as lost wax casting or investment molding, is a precision casting process that produces complex metal components with tight tolerances and excellent surface finishes. It involves creating a wax pattern, encasing it in a ceramic mold, melting out the wax, and pouring molten metal into the mold cavity. This article details […]
Article
Laser cutting has become a fundamental technology in modern metal fabrication, offering high speed, excellent repeatability, and accuracy. It is a precise, noncontact method for cutting metal and other materials using a focused laser beam. Especially in the context of sheet metal fabrication, laser cutting plays a critical role, enabling intricate designs, tight tolerances, and […]
Article
With injection molding, achieving complete part formation is absolutely essential. A short shot defect occurs when molten plastic doesn’t fill the cavity in the mold completely, resulting in parts with missing sections. This not only affects aesthetic quality, but can significantly weaken the structural integrity, increase the chances of product failure, and subsequently lead to […]
Article
At this phase in the FictivMade multi-tool phone stand project, I’ve refined my product for production using insights gained from multiple prototype iterations of the original design. Now it’s time to get it quoted for manufacturing. In my experience, it can be helpful to get quotes earlier in a project to provide an initial sense […]
Article
Injection molding is an exceptional manufacturing method for producing parts at scale, but there are times when a single plastic material doesn’t cut it. Fortunately, specialized solutions like insert molding offer additional options for enhanced performance. Insert molding is a manufacturing process that integrates pre-formed metal or plastic components into a complete part during the […]
