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Article
Ultrasonic welding is a joining method used across industries where parts are made from thermoplastics, metals, or other compatible materials. Its ability to quickly produce clean, reliable joints has made it indispensable in fields ranging from medical device manufacturing to automotive systems and consumer electronics. For teams focused on design for manufacturability (DFM), understanding ultrasonic […]
Article
Micro molding is more than just the manufacturing of small plastic parts; it represents a highly specialized apex of injection molding, where precision is measured in microns and tolerances are tighter than a human hair. It is the enabling technology behind modern medicine’s life-saving catheters, connectors found in your smartphone, and fluid circuits that enable […]
Article
Sheet metal fasteners, such as self-clinching nuts, studs, and standoffs, provide strong, reusable threads in thin sheet assemblies where traditional methods like welding or tapping are not feasible. These fasteners are pressed into pre-punched holes, displacing the surrounding material to form a permanent, load-bearing anchor. They are widely used in electronics enclosures, aerospace panels, and […]
Article
Whether you’re in early development of a medical device, a consumer electronics accessory, or a simple cable clip for your desk, the goal is usually the same: to test the concept as quickly as possible. When it comes to getting your product from a digital idea on screen to something physical in hand, prototyping is […]
Article
Injection molding is one of the most versatile and powerful methods for producing plastic components at scale. Its ability to deliver complex, durable, and cost-effective parts has made it indispensable across industries. But the secret to consistent molding success isn’t just in the part and mold design—it’s in the process. The line between a flawless […]
Article
In today’s competitive global market, cost-conscious design is a strategic necessity. While innovation, quality, and speed to market remain vital, delivering cost-efficient solutions without compromising performance is essential for product success and customer adoption. Design for Cost (DFC) is a foundational element of the Design for Excellence (DfX) framework, with Design to Cost (DTC) and […]
Article
Product reliability is a critical measure of success in industries where failure is not an option. A single malfunction can lead to costly recalls or damaged reputations. In critical applications, a single failure could even be life-threatening. Design for Reliability (DFR) is a proactive engineering philosophy that ensures products meet customer performance specifications under real-world […]
Article
5-axis CNC machining is an advanced form of subtractive manufacturing that allows manufacturers to create highly complex, high-precision parts in a single setup. Like other CNC processes, it works by removing excess material from a workpiece using cutting tools. Parts can be shaped from different materials, such as metals, plastics, and composites. Product teams can […]
Article
A crucial part of sheet metal fabrication is planning how the assembly will be welded into a complete unit, known as a weldment. An optimized design makes the weldment process more efficient and cost-effective, while also improving structural strength, reducing the risk of rework, and preventing issues like weak welds or cracking. This guide will […]
Article
Torlon®, the brand name for polyamide-imide (PAI), is an ultra-high-performance thermoplastic known for its exceptional mechanical strength, thermal stability, and chemical resistance. It has the highest strength and thermal resistance of any melt-processable plastic, with continuous use temperatures up to 260°C. Torlon is often used in extreme conditions, such as aerospace, oil & gas, and […]
