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Insert Molding: A Complete Guide to Integrated Part Injection Molding

Injection molding is an exceptional manufacturing method for producing parts at scale, but there are times when a single plastic material doesn’t cut it. Fortunately, specialized solutions like insert molding offer additional options for enhanced performance. Insert molding is a manufacturing process that integrates pre-formed metal or plastic components into a complete part during the […]

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Digital Transformation in the Manufacturing Industry

Since the onset of the first Industrial Revolution in the late 18th century, major technological breakthroughs, such as steam power and electricity, have led to four distinct industrial revolutions. Each revolution marks key turning points in technological advancements. As we step deeper into Industry 4.0, digital transformation in manufacturing is no longer just an option—it’s […]

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Family Tooling in Injection Molding: A Guide to Multi-part Production

In injection molding, efficient tooling strategies are essential for maintaining quality while managing production costs. Among these strategies, family tooling stands out as a powerful method for manufacturing multiple components in a single molding cycle. Often used in scenarios where parts belong to the same assembly, family tooling enables cost-effective, streamlined production and faster time-to-market. […]

eBook

Introduction to Geometric Dimensioning and Tolerancing

Unlock the secrets of Geometric Dimensioning and Tolerancing (GD&T) with our essential guide. Whether you’re an engineer, manufacturer, or simply fascinated by precision manufacturing, this ebook is your gateway to mastering the language of product dimensions and shapes. In this guide you’ll learn:

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GD&T 101: Our Guide to Geometric Dimensioning and Tolerancing

Geometric Dimensioning and Tolerancing (GD&T or GD and T) is a standardized system that uses symbolic language to define and communicate product geometry, design intent, and engineering dimensions and tolerances, ensuring precise control over manufacturing variations.  Download the free eBook version and master the fundamentals of GD&T— including tips, terms, and best practices, all in […]

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High-Pressure Die Casting: Process Overview, Applications, and Material Considerations​

How do you mold metal inside of metal? High-pressure die casting (HPDC) can do this very efficiently and is widely used for the production of complex, high-precision metal components in high volume. The process is known for its rapid cycle times and ability to produce intricate shapes with excellent dimensional accuracy.  This manufacturing process is […]

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Large CNC Machining: Precision Manufacturing for Oversized Components​

When it comes to building big (think aircraft components, wind turbine hubs, or massive industrial tooling), large CNC machining makes it possible to achieve tight tolerances at an impressive scale. These specialized machining centers are engineered to handle oversized parts that exceed the dimensional or weight limits of standard equipment, delivering nearly the same precision […]

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Liquid Silicone Rubber (LSR) Injection Molding: Process, Benefits, and Applications​

While many engineers and product designers are well-versed in traditional injection molding and silicone compression molding, liquid silicone rubber (LSR) injection molding is a specialized technique that’s often overlooked, despite offering significant advantages.  LSR molding enables the production of complex, flexible parts with consistent wall thickness, excellent biocompatibility, and the ability to overmold onto other […]

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OEM vs. ODM vs. JDM: Key Manufacturing Models Explained for Scalable Product Development

Bringing a hardware product to life is no small feat, and choosing the right manufacturing model to get you there is one of the most critical decisions. Whether you’re a startup launching your first prototype or an enterprise scaling production globally, how you approach product design and manufacturing directly impacts your speed to market, production […]

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PPAP: Production Part Approval Process Guide for Manufacturing

The Production Part Approval Process (PPAP) is a critical quality control procedure used in the manufacturing sector, especially by automotive and aerospace companies, to ensure that a supplier’s parts meet specified requirements before mass production begins. By providing a structured approach to evaluating new or revised parts, it aims to reduce the risk of defects, […]