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Design for Manufacturing and Assembly (DFMA): Principles, Best Practices, and Real-World Examples

There have been countless times when I’ve been putting something together and wondered, “Why was this designed this way?” If you’ve ever assembled your own prototypes or even furniture, you probably know what I mean. The best way to design for assembly is often to put prototypes together yourself throughout the process, but it helps […]

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Humanoid Robots in Manufacturing: Transforming Industrial Automation

Robotic humanoids are becoming increasingly common as critical hardware and software breakthroughs overcome long-standing barriers to creating viable and high-functioning systems. These robots are being increasingly adopted across manufacturing and related sectors to perform tasks traditionally handled by humans.  These humanoid robots are designed to replicate, substitute for, and enhance human capabilities. They are bringing […]

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Investment Casting Explained: Process, Benefits, and Applications

Investment casting, also known as lost wax casting or investment molding, is a precision casting process that produces complex metal components with tight tolerances and excellent surface finishes. It involves creating a wax pattern, encasing it in a ceramic mold, melting out the wax, and pouring molten metal into the mold cavity.  This article details […]

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Laser Cutting for Precision Metal Fabrication

Laser cutting has become a fundamental technology in modern metal fabrication, offering high speed, excellent repeatability, and accuracy. It is a precise, noncontact method for cutting metal and other materials using a focused laser beam.  Especially in the context of sheet metal fabrication, laser cutting plays a critical role, enabling intricate designs, tight tolerances, and […]

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Short Shot Defects in Injection Molding: Causes, Identification, and Solutions

With injection molding, achieving complete part formation is absolutely essential. A short shot defect occurs when molten plastic doesn’t fill the cavity in the mold completely, resulting in parts with missing sections. This not only affects aesthetic quality, but can significantly weaken the structural integrity, increase the chances of product failure, and subsequently lead to […]

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FictivMade: Quoting on Our Digital Manufacturing Platform

At this phase in the FictivMade multi-tool phone stand project, I’ve refined my product for production using insights gained from multiple prototype iterations of the original design. Now it’s time to get it quoted for manufacturing. In my experience, it can be helpful to get quotes earlier in a project to provide an initial sense […]

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Insert Molding: A Complete Guide to Integrated Part Injection Molding

Injection molding is an exceptional manufacturing method for producing parts at scale, but there are times when a single plastic material doesn’t cut it. Fortunately, specialized solutions like insert molding offer additional options for enhanced performance. Insert molding is a manufacturing process that integrates pre-formed metal or plastic components into a complete part during the […]

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Digital Transformation in the Manufacturing Industry

Since the onset of the first Industrial Revolution in the late 18th century, major technological breakthroughs, such as steam power and electricity, have led to four distinct industrial revolutions. Each revolution marks key turning points in technological advancements. As we step deeper into Industry 4.0, digital transformation in manufacturing is no longer just an option—it’s […]

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Family Tooling in Injection Molding: A Guide to Multi-part Production

In injection molding, efficient tooling strategies are essential for maintaining quality while managing production costs. Among these strategies, family tooling stands out as a powerful method for manufacturing multiple components in a single molding cycle. Often used in scenarios where parts belong to the same assembly, family tooling enables cost-effective, streamlined production and faster time-to-market. […]

eBook

Introduction to Geometric Dimensioning and Tolerancing

Unlock the secrets of Geometric Dimensioning and Tolerancing (GD&T) with our essential guide. Whether you’re an engineer, manufacturer, or simply fascinated by precision manufacturing, this ebook is your gateway to mastering the language of product dimensions and shapes. In this guide you’ll learn: