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Soft Polymers for Product Design: Comparing Flexible Materials

In product design, many situations call for soft or flexible materials. Whether it’s a waterproof seal or a compliant mechanism, these types of materials prove indispensable in many use cases. The right material choice can mean the difference between a product that merely meets basic requirements and one that excels in comfort, durability, and performance. […]

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Fictiv Transforms Injection Molding Services 

Trusted global manufacturing and supply chain leader delivers best-in-class injection molding experience with advanced DFM tools and unmatched mold build visibility San Francisco, CA — July 22, 2025 — Fictiv, the global manufacturing and supply chain company, today announced significant advancements in its injection molding capabilities, reinforcing its position as the easiest and most reliable […]

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Boring vs. Drilling vs. Reaming: A Guide to Precision Hole Machining

High-quality hole machining is critical for manufacturing parts with tight tolerances. Holes need to align with precision and accuracy, especially for functional assemblies and engineering fits. Drilling, boring, and reaming are distinct machining processes used to create or refine holes, each offering different levels of precision and surface finish. However, these terms are often mistakenly […]

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Plastic Fillers: Glass, Carbon, and Mineral-Filled Thermoplastics for Engineering Applications

Filler materials or compounds can be added to thermoplastics to improve their mechanical properties, lower material costs, or achieve a combination of both. The properties of filled thermoplastics can vary depending on the type of base plastic, the type of filler used, and the filler concentration. These improved characteristics make filled thermoplastics valuable across various […]

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FictivMade: Detailed DFM Analysis

Design for Manufacturing (DFM) is a critical component of product development that can make or break your product design. It can be integrated early and often in the process as design revisions are made, ensuring the designer and manufacturer are aligned. However, it can often be more complex and time-consuming than expected. At this stage […]

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Design for Manufacturing and Assembly (DFMA): Principles, Best Practices, and Real-World Examples

There have been countless times when I’ve been putting something together and wondered, “Why was this designed this way?” If you’ve ever assembled your own prototypes or even furniture, you probably know what I mean. The best way to design for assembly is often to put prototypes together yourself throughout the process, but it helps […]

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Humanoid Robots in Manufacturing: Transforming Industrial Automation

Robotic humanoids are becoming increasingly common as critical hardware and software breakthroughs overcome long-standing barriers to creating viable and high-functioning systems. These robots are being increasingly adopted across manufacturing and related sectors to perform tasks traditionally handled by humans.  These humanoid robots are designed to replicate, substitute for, and enhance human capabilities. They are bringing […]

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Investment Casting Explained: Process, Benefits, and Applications

Investment casting, also known as lost wax casting or investment molding, is a precision casting process that produces complex metal components with tight tolerances and excellent surface finishes. It involves creating a wax pattern, encasing it in a ceramic mold, melting out the wax, and pouring molten metal into the mold cavity.  This article details […]

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Laser Cutting for Precision Metal Fabrication

Laser cutting has become a fundamental technology in modern metal fabrication, offering high speed, excellent repeatability, and accuracy. It is a precise, noncontact method for cutting metal and other materials using a focused laser beam.  Especially in the context of sheet metal fabrication, laser cutting plays a critical role, enabling intricate designs, tight tolerances, and […]

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Short Shot Defects in Injection Molding: Causes, Identification, and Solutions

With injection molding, achieving complete part formation is absolutely essential. A short shot defect occurs when molten plastic doesn’t fill the cavity in the mold completely, resulting in parts with missing sections. This not only affects aesthetic quality, but can significantly weaken the structural integrity, increase the chances of product failure, and subsequently lead to […]