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The manufacturing behind Airvine's wireless Ethernet backbones.
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Article
Prototype costs can range anywhere from under $50 for simple 3D printed parts to $10,000 or more for injection molded prototypes with tooling. The final cost depends on the manufacturing process, material selection, part complexity, tolerances, quantity, and lead time requirements. This makes it difficult to estimate costs upfront without a clear understanding of what’s […]
Article
Gravity casting, commonly referred to as permanent mold casting, creates parts by filling reusable molds with gravity-fed molten metal. This process sits in a middle ground between sand casting and die casting in terms of tooling cost, surface finish, dimensional repeatability, and production efficiency. It delivers better quality parts than sand casting without the volume […]
Article
Casting enables the efficient production of complex metal parts, but it also introduces a distinct set of quality challenges. Unlike machined parts, cast components are formed by the flow and solidification of molten metal—meaning defects can appear as a result of fluid dynamics, heat transfer, and material behavior. Understanding casting defects is critical for engineers […]
Article
Cleanroom manufacturing is the production of components in a controlled environment where airborne particles, temperature, humidity, and contamination are strictly regulated according to ISO 14644 standards. Manufacturing in a cleanroom is essential when even microscopic contamination can cause product failure. Cleanrooms allow manufacturing processes like injection molding and CNC machining to be carried out under […]
Article
High-Pressure Engineering in a Small Form Factor The Breville Bambino Plus compresses key espresso machine architectures—thermal management, pump-driven pressure control, and automated milk texturing—into a compact footprint. At the $500 price point, it occupies the middle ground between entry-level (home) and professional-grade (fancy bistro). After unboxing, we did what any sane engineering team would do: […]
Article
Single sourcing a mechanical bill of materials (BOM) means managing both custom and standard parts through one coordinated manufacturing partner instead of splitting them across multiple suppliers. For hardware teams, this can reduce procurement complexity, improve tolerance coordination, speed up iteration, and create a cleaner path from prototyping to production. This guide explains when to […]
Article
In high-volume manufacturing, repeatability determines success. Scaling projects from prototypes to hundreds of thousands of units requires a shift in production logic from manual, part-by-part fabrication to an automated, continuous flow. Progressive stamping is an ideal solution for this transition to higher volumes. Integrating punching, coining, bending, and shearing into a single tool set eliminates […]
Article
Manufacturing is undergoing one of its most significant transformations in decades. Today, Fictiv released its 11th annual 2026 State of Manufacturing & Supply Chain Report, capturing insights from industry leaders across MedTech, Climate Tech, EV, and Robotics. The findings point to an industry moving decisively toward AI-enabled systems, regionally resilient production strategies, and more integrated […]
Article
When designing a product, much of the early focus naturally goes into the individual parts—what materials to use, how they’ll be manufactured, and whether each component can be made reliably. That work is critical, but it’s only part of the picture. What’s often overlooked is how those parts come together into a complete, buildable unit. […]
Article
In manufacturing, quality isn’t a subjective ideal or a marketing claim—it’s a measurable requirement with real consequences. Undetected defects can trigger recalls, regulatory action, production delays, or long-term brand damage. As products become more complex and supply chains more distributed, preventing those failures has become increasingly difficult. Quality control in manufacturing refers to the set […]
