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Short Shot Defects in Injection Molding: Causes, Identification, and Solutions

With injection molding, achieving complete part formation is absolutely essential. A short shot defect occurs when molten plastic doesn’t fill the cavity in the mold completely, resulting in parts with missing sections. This not only affects aesthetic quality, but can significantly weaken the structural integrity, increase the chances of product failure, and subsequently lead to […]

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FictivMade: Quoting on Our Digital Manufacturing Platform

At this phase in the FictivMade multi-tool phone stand project, I’ve refined my product for production using insights gained from multiple prototype iterations of the original design. Now it’s time to get it quoted for manufacturing. In my experience, it can be helpful to get quotes earlier in a project to provide an initial sense […]

Article

Insert Molding: A Complete Guide to Integrated Part Injection Molding

Injection molding is an exceptional manufacturing method for producing parts at scale, but there are times when a single plastic material doesn’t cut it. Fortunately, specialized solutions like insert molding offer additional options for enhanced performance. Insert molding is a manufacturing process that integrates pre-formed metal or plastic components into a complete part during the […]

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Digital Transformation in the Manufacturing Industry

Since the onset of the first Industrial Revolution in the late 18th century, major technological breakthroughs, such as steam power and electricity, have led to four distinct industrial revolutions. Each revolution marks key turning points in technological advancements. As we step deeper into Industry 4.0, digital transformation in manufacturing is no longer just an option—it’s […]

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Family Tooling in Injection Molding: A Guide to Multi-part Production

In injection molding, efficient tooling strategies are essential for maintaining quality while managing production costs. Among these strategies, family tooling stands out as a powerful method for manufacturing multiple components in a single molding cycle. Often used in scenarios where parts belong to the same assembly, family tooling enables cost-effective, streamlined production and faster time-to-market. […]

eBook

Introduction to Geometric Dimensioning and Tolerancing

Unlock the secrets of Geometric Dimensioning and Tolerancing (GD&T) with our essential guide. Whether you’re an engineer, manufacturer, or simply fascinated by precision manufacturing, this ebook is your gateway to mastering the language of product dimensions and shapes. In this guide you’ll learn:

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GD&T 101: Our Guide to Geometric Dimensioning and Tolerancing

Geometric Dimensioning and Tolerancing (GD&T or GD and T) is a standardized system that uses symbolic language to define and communicate product geometry, design intent, and engineering dimensions and tolerances, ensuring precise control over manufacturing variations.  Download the free eBook version and master the fundamentals of GD&T— including tips, terms, and best practices, all in […]

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High-Pressure Die Casting: Process Overview, Applications, and Material Considerations​

How do you mold metal inside of metal? High-pressure die casting (HPDC) can do this very efficiently and is widely used for the production of complex, high-precision metal components in high volume. The process is known for its rapid cycle times and ability to produce intricate shapes with excellent dimensional accuracy.  This manufacturing process is […]

Article

Large CNC Machining: Precision Manufacturing for Oversized Components​

When it comes to building big (think aircraft components, wind turbine hubs, or massive industrial tooling), large CNC machining makes it possible to achieve tight tolerances at an impressive scale. These specialized machining centers are engineered to handle oversized parts that exceed the dimensional or weight limits of standard equipment, delivering nearly the same precision […]

Article

Liquid Silicone Rubber (LSR) Injection Molding: Process, Benefits, and Applications​

While many engineers and product designers are well-versed in traditional injection molding and silicone compression molding, liquid silicone rubber (LSR) injection molding is a specialized technique that’s often overlooked, despite offering significant advantages.  LSR molding enables the production of complex, flexible parts with consistent wall thickness, excellent biocompatibility, and the ability to overmold onto other […]