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Article
Steel comes in many forms: sheet metal, plates, bars and beams of various geometries, pipes, and of course, the solid stock material used when CNC machining steel. Steel is used for so many applications and by so many industries that it makes sense for there to be many different types of steel. But what’s the […]
Article
Oftentimes engineers and product designers place much focus on selecting the appropriate grade of plastic when developing injection molding part designs. Equally important, though frequently an afterthought, are the metal materials used to manufacture the injection molding tool itself. There are multiple commonly used grades of metals for tooling, and they’re typically used for the […]
Article
From workshops to large industrial plants, computer numerical control — or CNC — machines have become integral parts of the production and manufacturing industries. The history of CNC machining dates back to when it was simply referred to as numerical control. This was an older system that didn’t involve programmable computers. The history of CNC […]
Article
Post-processing improves the properties of plastic injection molded parts so that they are ready for end-use. It includes corrective actions that remove surface defects and secondary processes for decorative or functional purposes. For example, post molding operations can remove excess material (known as flash) or apply part numbers. As its name suggests, post-processing always occurs […]
Article
Deciding which manufacturing process to choose can be difficult; there are many different factors to consider. You may start out with a die casting process because it can deliver the quantity you need and meet your required tolerances. However, down the line you may need to change to a different manufacturing process. This may happen […]
Article
Sometimes when you’re choosing what manufacturing method to use, the requirements for dimensions, materials, and specifications make conventional production processes too expensive. Milling, turning and drilling to machine a block with openings and chamfers that will hold bearings or other components is complex and difficult. Of course, you can cast parts, but the up-front cast […]
Article
Gears can be fabricated using a myriad of different manufacturing methods. As you may expect, the profile of the teeth needs to follow specific dimensions and constraints in order to transmit torque, prevent slippage and excessive undesired contact stresses. Therefore, the fabrication process you select should accomplish the necessary tolerances and properties. This article will […]
Article
M06? G54? S1000? Do those numbers mean anything to you? Knowing the most common commands in your G-code may not be at the top of your priority list, but it can go a long way in helping you understand what your machine is doing. CNC machines are really good at doing exactly what they’re told. […]
Article
Welcome to part II of our three-part series about secondary operations. This article covers finishing options, while the others discuss heat treatments and hardware installation. When discussing CNC machining surface finishing options, you may have heard terms like as-machined, anodizing, powder coating, or media blasting. But before we dig into the details of those processes, […]
Article
It’s not always easy, but don’t make it harder than it needs to be. Moving from 3D printing to injection molding isn’t as simple as just using your computer-aided design (CAD) file with a different piece of equipment. Because 3D printing offers greater design freedom than injection molding, you may need to modify your CAD […]
