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How to Design for Part Stiffness Using a Geometric Approach

Designing products for load bearing applications is a complex and multifaceted task, so it’s important for a designer to have a “toolbox” of techniques that improve design quality. Designing for part stiffness through geometric controls is one of these important tools. While part stiffness can be modified with geometry, material stiffness is a property of […]

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Casting vs. CNC Machining: Which Process Is Best for Your Part?

We’re no longer in the Bronze Age, but some manufacturing techniques stand the test of time. Casting, a process where molten metal is poured into a mold, has been around for over 6,000 years and is still widely used and prominent in manufacturing to this day Advances in casting technology enable the casting of high-quality […]

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Case Study: How Fictiv’s Injection Molding Services Can Help the Energy Sector Produce Parts for Demanding Applications

The Challenge: Growing Energy and Operational Demands As industry advances and populations grow, the demand for energy increases. This places a tremendous amount of pressure on energy companies to scale up their operations, which increases the need for equipment parts. However, extreme environmental conditions, stringent industry standards and keeping operational costs low while meeting economic […]

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High-Strength Parts for Demanding Energy Operations

How Fictiv’s Injection Molding Services Can Help Power the Energy Sector From fossil fuels like coal, oil and gas to renewable sources like solar, wind and hydro, many facets of our daily lives are powered by consumable energy. And as industry advances and populations grow, the demand for energy increases. This places a tremendous amount […]

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CNC Materials Series: Pros and Cons of Different Aluminum Alloys

Aluminum, or aluminium if you’re from the UK, is my favorite metal because of its high strength to weight ratio and suitability for a wide range of manufacturing applications. Aluminum is a commonly utilized material in many industries, and there are many aluminum alloys for CNC machining, CNC milling, CNC turning, welding, brazing, casting, stamping, […]

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Soft Tooling and Hard Tooling for Injection Molding

Both soft and hard tooling are used in plastic injection molding, and soft tooling is also used in urethane casting, a separate manufacturing process. For product designers, these different uses of the term “soft tooling” can be confusing. Terms like “hard” and “soft” are relative, of course, as the metal tooling used in injection molding […]

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What is metrology?

In a broad sense, metrology is the scientific study of measurement. Metrology encompasses both experimental and theoretical measurements, at any given uncertainty, for any field in STEM. And dimensional metrology is one of the main pillars of quality measurement systems in a manufacturing facility. Dimensional metrology is utilized to determine if parts are the correct […]

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3D Printing to CNC Machining: When to Make the Switch

3D printing, an additive manufacturing process, has made its way into almost every industry. From automotive to fashion, it has improved the way companies in a variety of fields do new product development. However, long before 3D printing revolutionized prototyping, CNC (computer numerical control) machining dominated the manufacturing world. If your job is to design […]

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Case Study: How Fictiv’s Injection Molding Services Can Help Accelerate Development Cycles for Aerospace Parts

The Challenge: Engineering Under Tight Tolerances and Timelines In the aerospace industry, standards are high. Even non-flight-critical parts need to meet rigorous quality control criteria. This means panels, housings, interior and exterior trim, ducting, trays and other components need to be manufactured exactly to spec using engineering-grade materials that can deliver flight-ready performance — all within […]

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Accelerating Development Cycles for Flight-Ready Parts

How Fictiv’s Injection Molding Services Can Help Aerospace Prepare for Takeoff In the aerospace industry, standards are high. If one part fails, it could have dire consequences. Even non-flight-critical parts need to meet rigorous quality control criteria. This means panels, housings, interior and exterior trim, ducting, trays and other components need to be manufactured exactly to […]