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Top-Performing Corrosion-Resistant Materials

Corrosion is a common problem that affects various materials and structures, reducing their lifespan and potentially causing serious safety hazards. To overcome this issue, scientists and engineers have developed various corrosion-resistant materials that are designed to withstand the damaging effects of various corrosive agents.  In this article, we will explore the top-performing corrosion-resistant materials and […]

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Predictable Quality in an Unpredictable World

Throughout my career in supply chain operations, I’ve staked my reputation on quality. From building iPods at Apple, where design precision was essential, to rockets at SpaceX, where functional reliability was absolutely critical, I’ve understood the importance of robust quality management systems when it comes to delivering world-class products. Having spent 27 years in the […]

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ABS Injection Molding

ABS is a commonly used injection molding material with three main ingredients: acrylonitrile, butadiene, and styrene. Each of these monomers imparts specific properties and provides ABS plastic with a robust combination of features.  ABS is relatively inexpensive and supports color matching. It’s often used in consumer goods and electronic components, but isn’t the best choice […]

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Fillets: When to Use ‘Em, When to Lose ‘Em

Fillets are one of those mysterious design features for which there seem to be no clearly defined rules. Either a part is entirely devoid of fillets, and most or all edges are well-defined, or the part’s designer decided to take the opposite route, and every single edge and corner is rounded with some size of […]

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A Guide to Rivet Types and Their Common Uses

Rivets are a versatile and low-cost method for fastening two components together. They’re typically used to attach sheet and structural members, and in some cases only require access to one side of the joint to install. Rivets are low-cost and come in a range of different materials like aluminum, stainless steel, and copper. This article […]

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A Basic Introduction to CNC Turning

CNC turning services offer a widespread technology for manufacturing cylindrical parts from various materials. Unlike CNC milling, CNC turning rotates the workpiece and introduces a stationary tool into the workpiece. Advanced CNC turning centers take this further by adding milling functionality to the machine to produce highly complex parts like those in the image below: […]

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Troubleshooting Injection Molding Flash

Injection molding flash, or flashing, is excess plastic that forms on the surface of injection molded parts. Although some amount of flash is considered to be a normal part of the plastic injection molding process, excessive flash can mar the surface finish of parts or interfere with part seating, mating, or assembly.  In this article, […]

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Climb vs Conventional Milling – What Are The Differences?

CNC milling is one of the most common machining processes used to manufacture complex parts. When milling a part, one of the first questions a machinist must ask is whether to use conventional or climb milling on that part. While climb and conventional milling are relatively similar, the key difference is in the rotation of […]

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Wall Thickness for Injection Molding Best Practices

Plastic injection molding can produce anywhere from a few hundred to a few million parts. To ensure that parts are produced consistently, with minimal defects, and at the lowest possible cost, designers should follow some established guidelines. Wall thickness is a key consideration critical to the success of your injection molding project.  Download Fictiv’s Injection […]

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Non-Ferrous Metals: Ironing Out What They Are and How They Can Work for You

Metals come in all forms, with different compositions, and properties. Understanding metal families and classifications is key to knowing which metals to use in your next mechanical design. One of the most popular and useful ways to classify metals is as ferrous (iron is a primary component) and non-ferrous (iron is not a primary component) […]